{"id":5608,"date":"2019-01-12T11:08:35","date_gmt":"2019-01-12T10:08:35","guid":{"rendered":"https:\/\/kiube.se\/projekt\/?p=5608"},"modified":"2022-10-07T10:25:55","modified_gmt":"2022-10-07T09:25:55","slug":"first-spotwelded-battery-by-bart","status":"publish","type":"post","link":"https:\/\/kiube.se\/projekt\/5608","title":{"rendered":"First spotwelded battery by Bart"},"content":{"rendered":"<div>I&#8217;ve just finished my first spot welded battery. The spot welding is still tricky, but I seem to get better at it.<\/div>\n<div>Sometimes I burned a hole through the zinc plate &#8211; or even into the battery, I think because of a bad copper electrode-to-zinc strip contact causing a too high temperature (fast oxidation).<\/div>\n<div>I have now used full zinc strip, but it is difficult to make a strong connection at the minus side of the battery. I therefore started spot welding at the edges of the zinc strips, where the temperature rises quicker and a stronger connection was made. In the future I will try <a title=\"https:\/\/www.nkon.nl\/accessories\/battery-solder-strip\/nikkel-batterijpack-verbinding-soldeerstrip-27mm.html\" href=\"https:\/\/www.nkon.nl\/accessories\/battery-solder-strip\/nikkel-batterijpack-verbinding-soldeerstrip-27mm.html\" target=\"_blank\" rel=\"noopener noreferrer\" data-saferedirecturl=\"https:\/\/www.google.com\/url?q=https:\/\/www.nkon.nl\/accessories\/battery-solder-strip\/nikkel-batterijpack-verbinding-soldeerstrip-27mm.html&amp;source=gmail&amp;ust=1546942374494000&amp;usg=AFQjCNEyQwlcPgdc6ctOt0tJMDXzxXAFZA\">this <\/a>zinc strip, because it has a small slit where the centre of the battery top will be, so that that area will become hotter quicker.<\/div>\n<div>I read online that hot glue was recommended to connect the batteries, but I do not recommend it. It is a bit too weak for a glue and then the battery falls apart. Instead, <a title=\"https:\/\/www.nkon.nl\/accessories\/bms-batterijspacer\/2x18650-battery-spacer-past-niet.html\" href=\"https:\/\/www.nkon.nl\/accessories\/bms-batterijspacer\/2x18650-battery-spacer-past-niet.html\" target=\"_blank\" rel=\"noopener noreferrer\" data-saferedirecturl=\"https:\/\/www.google.com\/url?q=https:\/\/www.nkon.nl\/accessories\/bms-batterijspacer\/2x18650-battery-spacer-past-niet.html&amp;source=gmail&amp;ust=1546942374494000&amp;usg=AFQjCNEL1wY3ZN-bSnZyIQAiBsQHwHwknQ\">these<\/a> battery spacers are more robust. Off course, you can still use hot glue in between for heat transport.<\/div>\n<div>\n<div data-carousel-extra='{&quot;blog_id&quot;:72,&quot;permalink&quot;:&quot;https:\/\/kiube.se\/projekt\/5608&quot;}' id='gallery-1' class='gallery galleryid-5608 gallery-columns-2 gallery-size-large'><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170903\/DSCN2955.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"480\" src=\"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170903\/DSCN2955.jpg\" class=\"attachment-large size-large\" alt=\"\" srcset=\"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170903\/DSCN2955.jpg 640w, https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170903\/DSCN2955-300x225.jpg 300w, https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170903\/DSCN2955-600x450.jpg 600w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" data-attachment-id=\"5609\" data-permalink=\"https:\/\/kiube.se\/projekt\/5608\/dscn2955\" data-orig-file=\"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170903\/DSCN2955.jpg\" data-orig-size=\"640,480\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;3.2&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;COOLPIX S3100&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;-62169984000&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;4.6&quot;,&quot;iso&quot;:&quot;125&quot;,&quot;shutter_speed&quot;:&quot;0.125&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;1&quot;}\" data-image-title=\"DSCN2955\" data-image-description=\"\" data-image-caption=\"\" data-large-file=\"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170903\/DSCN2955.jpg\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170903\/DSCN2957.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"480\" src=\"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170903\/DSCN2957.jpg\" class=\"attachment-large size-large\" alt=\"\" srcset=\"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170903\/DSCN2957.jpg 640w, https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170903\/DSCN2957-300x225.jpg 300w, https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170903\/DSCN2957-600x450.jpg 600w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" data-attachment-id=\"5610\" data-permalink=\"https:\/\/kiube.se\/projekt\/5608\/dscn2957\" data-orig-file=\"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170903\/DSCN2957.jpg\" data-orig-size=\"640,480\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;3.2&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;COOLPIX S3100&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;-62169984000&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;4.6&quot;,&quot;iso&quot;:&quot;160&quot;,&quot;shutter_speed&quot;:&quot;0.033333333333333&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;1&quot;}\" data-image-title=\"DSCN2957\" data-image-description=\"\" data-image-caption=\"\" data-large-file=\"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170903\/DSCN2957.jpg\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170902\/DSCN2959.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"480\" src=\"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170902\/DSCN2959.jpg\" class=\"attachment-large size-large\" alt=\"\" srcset=\"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170902\/DSCN2959.jpg 640w, https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170902\/DSCN2959-300x225.jpg 300w, https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170902\/DSCN2959-600x450.jpg 600w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" data-attachment-id=\"5611\" data-permalink=\"https:\/\/kiube.se\/projekt\/5608\/dscn2959\" data-orig-file=\"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170902\/DSCN2959.jpg\" data-orig-size=\"640,480\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;3.2&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;COOLPIX S3100&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;-62169984000&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;4.6&quot;,&quot;iso&quot;:&quot;125&quot;,&quot;shutter_speed&quot;:&quot;0.033333333333333&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;1&quot;}\" data-image-title=\"DSCN2959\" data-image-description=\"\" data-image-caption=\"\" data-large-file=\"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170902\/DSCN2959.jpg\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170902\/DSCN2963.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"480\" src=\"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170902\/DSCN2963.jpg\" class=\"attachment-large size-large\" alt=\"\" srcset=\"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170902\/DSCN2963.jpg 640w, https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170902\/DSCN2963-300x225.jpg 300w, https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170902\/DSCN2963-600x450.jpg 600w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" data-attachment-id=\"5612\" data-permalink=\"https:\/\/kiube.se\/projekt\/5608\/dscn2963\" data-orig-file=\"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170902\/DSCN2963.jpg\" data-orig-size=\"640,480\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;3.2&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;COOLPIX S3100&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;-62169984000&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;4.6&quot;,&quot;iso&quot;:&quot;400&quot;,&quot;shutter_speed&quot;:&quot;0.1&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;1&quot;}\" data-image-title=\"DSCN2963\" data-image-description=\"\" data-image-caption=\"\" data-large-file=\"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170902\/DSCN2963.jpg\" \/><\/a>\n\t\t\t<\/div><\/figure>\n\t\t<\/div>\n\n<p>The battery pack uses a a simple and cheap <a title=\"https:\/\/www.aliexpress.com\/item\/BMS-6S-7S-8S-9S-10S-11S-12S-13S-4-2V-25A-Adjustable-BMS-Lithium-Li\/32931097519.html?spm=2114.search0104.3.1.5625389djQzMvU&amp;ws_ab_test=searchweb0_0,searchweb201602_2_10065_10068_5729916_319_317_10696_453_10084_454_10083_10618_10307_10821_10301_538_537_5730816_536_10059_10884_10887_100031_321_322_10103,searchweb201603_51,ppcSwitch_0&amp;algo_expid=7015128f-ac10-4808-aa10-1001909d7dc4-0&amp;algo_pvid=7015128f-ac10-4808-aa10-1001909d7dc4\" href=\"https:\/\/www.aliexpress.com\/item\/BMS-6S-7S-8S-9S-10S-11S-12S-13S-4-2V-25A-Adjustable-BMS-Lithium-Li\/32931097519.html?spm=2114.search0104.3.1.5625389djQzMvU&amp;ws_ab_test=searchweb0_0,searchweb201602_2_10065_10068_5729916_319_317_10696_453_10084_454_10083_10618_10307_10821_10301_538_537_5730816_536_10059_10884_10887_100031_321_322_10103,searchweb201603_51,ppcSwitch_0&amp;algo_expid=7015128f-ac10-4808-aa10-1001909d7dc4-0&amp;algo_pvid=7015128f-ac10-4808-aa10-1001909d7dc4\" target=\"_blank\" rel=\"noopener noreferrer\" data-saferedirecturl=\"https:\/\/www.google.com\/url?q=https:\/\/www.aliexpress.com\/item\/BMS-6S-7S-8S-9S-10S-11S-12S-13S-4-2V-25A-Adjustable-BMS-Lithium-Li\/32931097519.html?spm%3D2114.search0104.3.1.5625389djQzMvU%26ws_ab_test%3Dsearchweb0_0,searchweb201602_2_10065_10068_5729916_319_317_10696_453_10084_454_10083_10618_10307_10821_10301_538_537_5730816_536_10059_10884_10887_100031_321_322_10103,searchweb201603_51,ppcSwitch_0%26algo_expid%3D7015128f-ac10-4808-aa10-1001909d7dc4-0%26algo_pvid%3D7015128f-ac10-4808-aa10-1001909d7dc4&amp;source=gmail&amp;ust=1547373319809000&amp;usg=AFQjCNHXz_h8PbQDiy7NebE7OyThvSIXuA\">BMS\u00a0<\/a>\u00a0with configuration \u00a04p13s (48 V). With this model you\u00a0get the overvoltage protection of the overall pack from charger (only charges to 54 Volt), and the undervoltage protection from the controller (stops working at 42 Volt).<\/p>\n<p><strong>Builder:<\/strong> Bart Oostenrijk<\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>I&#8217;ve just finished my first spot welded battery. The spot welding is still tricky, but I seem to get better at it. Sometimes I burned a hole through the zinc plate &#8211; or even into the battery, I think because of a bad copper electrode-to-zinc strip contact causing a too high temperature (fast oxidation). I [&hellip;]<\/p>\n","protected":false},"author":131,"featured_media":5611,"comment_status":"open","ping_status":"open","sticky":false,"template":"single.php","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2}},"categories":[88],"tags":[403,204,205],"class_list":["post-5608","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-projekt-008","tag-008-5","tag-bart","tag-spotwelding"],"aioseo_notices":[],"jetpack_publicize_connections":[],"jetpack_featured_media_url":"https:\/\/s3.eu-north-1.amazonaws.com\/kiube.se\/wp-content\/uploads\/sites\/72\/2019\/01\/26170902\/DSCN2959.jpg","jetpack_shortlink":"https:\/\/wp.me\/p8EJTZ-1ss","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/kiube.se\/projekt\/wp-json\/wp\/v2\/posts\/5608","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/kiube.se\/projekt\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/kiube.se\/projekt\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/kiube.se\/projekt\/wp-json\/wp\/v2\/users\/131"}],"replies":[{"embeddable":true,"href":"https:\/\/kiube.se\/projekt\/wp-json\/wp\/v2\/comments?post=5608"}],"version-history":[{"count":0,"href":"https:\/\/kiube.se\/projekt\/wp-json\/wp\/v2\/posts\/5608\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/kiube.se\/projekt\/wp-json\/wp\/v2\/media\/5611"}],"wp:attachment":[{"href":"https:\/\/kiube.se\/projekt\/wp-json\/wp\/v2\/media?parent=5608"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/kiube.se\/projekt\/wp-json\/wp\/v2\/categories?post=5608"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/kiube.se\/projekt\/wp-json\/wp\/v2\/tags?post=5608"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}